How does 3 in 1 Integrated Control System for Water Jet Loom achieve real-time variable weft density?

In the modern textile industry, Water Jet Loom is increasingly used, especially in the production of complex patterns and multi-color fabrics. The 3 in 1 Integrated Control System for Water Jet Loom launched by Sanhe is designed for this demand, and its real-time variable weft density function makes it unique in the industry.

1. Technical principle of real-time variable weft density
The realization of real-time variable weft density mainly depends on the electronic control unit and advanced sensor technology in the system. Through the integrated electronic and electromechanical system, the control system can monitor the state of the fabric in real time and automatically adjust the weft density according to the design requirements of the fabric.

Specifically, the system uses high-precision sensors that can detect changes in fabric thickness and tension in real time. When the fabric changes during the weaving process, the sensor will feed back the data to the electronic control unit. The control unit quickly analyzes this data through the built-in algorithm and automatically adjusts the weft density according to the preset fabric parameters.

2. Advantages of integrated design
3 in 1 Integrated Control System for Water Jet Loom integrates multiple functional modules into one platform, including loom body, weft supply device, electronic tension control unit (ETU), water valve, and human-machine interface (HMI).

In actual application, operators can monitor various parameters of the weaving process in real time through HMI, including weft density, weaving speed, and fabric integrity. This integrated monitoring method enables operators to discover and solve potential problems in time to ensure the smooth weaving process.

3. Application scenarios of real-time adjustment
In actual production, different types of fabrics have different requirements for weft density. For example, when producing high-density nylon fabrics, a higher weft density may be required, while when making light cotton fabrics, a lower weft density is more suitable. The real-time variable weft density function of 3 in 1 Integrated Control System for Water Jet Loom makes all this more flexible.

In addition, the system can also automatically adjust the weft density according to different design requirements. For example, in the weaving process of some complex patterns, different weft densities may need to be used in different areas. The system can intelligently switch according to the set pattern to ensure that the design effect of the fabric is perfectly presented.

4. Reduce production costs
By realizing real-time variable weft density, 3 in 1 Integrated Control System for Water Jet Loom significantly reduces production costs while improving product quality. Traditional weaving methods usually require frequent adjustment of equipment parameters, which consumes a lot of time and manpower. The intelligent adjustment mechanism of the integrated control system makes this process automated, greatly reducing human intervention.

At the same time, the high efficiency of the system improves the utilization rate of raw materials in the production process, reduces the generation of waste, and further reduces production costs. Through these innovations, Sanhe's 3 in 1 Integrated Control System for Water Jet Loom not only improves weaving efficiency, but also brings higher economic benefits to the company.